Technological breakthrough tackles industry challenges: New bone-extraction machine boosts material retrieval success rate by 90%.
Recently, a simulated plant-processing bone-removal machine equipped with a detachable module and an integrated air-pump system has completed technical validation and entered mass production, successfully addressing the common challenge of material adhesion during the production of ultra-thin floral and foliage products. Developed by a domestic equipment manufacturer, this innovative device uses a primary hydraulic rod to simultaneously activate the mold-opening action and trigger the air pump for exhaust, which in turn drives the lower template downward while the detachable module lifts the finished product. As a result, the failure rate of the vacuum-based material-handling system has been dramatically reduced—from 35% in conventional models to less than 3%.
Recently, a simulated plant-processing bone-removal machine equipped with an innovative interlinked demolding and air-pump system has completed technical validation and entered mass production. This breakthrough successfully addresses the common challenge of material adhesion during the production of ultra-thin floral and foliage products. Developed by a domestic equipment manufacturer, the new device uses a primary hydraulic rod to synchronize the mold-opening action with the activation of an air pump, which in turn drives the lower mold plate downward while simultaneously lifting the finished product via the demolding module. As a result, the failure rate of vacuum-based material-handling systems has been dramatically reduced—from 35% in conventional models to less than 3%.
According to the technical director, the equipment builds on the industry-proven pneumatic components and centralized control system configuration typical of bone-setting machines, while also enhancing the precision of its mechanical movements. Specifically, all guide rods are equipped with a combination of high-strength bearing steel and sliding bearings, ensuring positioning accuracy is tightly controlled within 0.05 millimeters. At Ningxia Longde Artificial Flower’s production facility, a single machine can process 50 printed leaf templates per cycle. Paired with a fully automated material handling system, the equipment enables continuous 24-hour operation, boosting production efficiency by more than threefold compared to conventional models. Currently, this model has already earned 18 utility patents, and its innovative rapid mold-change technology further empowers manufacturers to flexibly produce over 150 different types of floral and foliage products.
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